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Maintenance Schedule — GLB3025-2/2425GR

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Maintenance Schedule

JobIntervalTypeSource
Air breather (hydraulic tank), accumulators, service door, slewing studs - yearly checks 12 months check Maker
Air breather (hydraulic tank), accumulators, service door, slewing studs - yearly checks (running-hour limit) 1,000 h check Maker
Crane house, foundation and jib welds - inspect for cracks; oil cooler - inspect 6 months inspect Maker
Crane house, foundation and jib welds - inspect for cracks; oil cooler - inspect (running-hour limit) 500 h inspect Maker
Electrical equipment - detailed inspection and overhaul 2 years overhaul Maker
Electrical equipment incl. slip-ring unit, CT2 heating elements - inspect 6 months inspect Maker
Electrical equipment incl. slip-ring unit, CT2 heating elements - inspect (running-hour limit) 500 h inspect Maker
Escape device - visual inspection 1 months inspect Maker
Hydraulic hoses - replace all 10 years replace Maker
Hydraulic hoses inside crane house - check 5 years inspect Maker
Hydraulic hoses outside crane house - inspect 2 years inspect Maker
Hydraulic oil - sample and analyse 6 months analyse Maker
Hydraulic oil tank - change oil, clean reservoir, change all filter cartridges 24 months replace Maker
Hydraulic oil tank - change oil, clean reservoir, change all filter cartridges (running-hour limit) 2,000 h replace Maker
Hydraulic system - check pressures; pump servo - check plussing 6 months check Maker
Hydraulic system - check pressures; pump servo - check plussing (running-hour limit) 500 h check Maker
Jib bearings, slewing bearing teeth - grease 2 months lubricate Maker
Jib bearings, slewing bearing teeth - grease (running-hour limit) 200 h lubricate Maker
Lifting block sheave and swivel, slewing bearing, winch bearings - grease 100 h lubricate Maker
Multiple-disc brakes (winch and slewing gearset) - check leaks, braking torque, discs 24 months inspect Maker
Multiple-disc brakes (winch and slewing gearset) - check leaks, braking torque, discs (running-hour limit) 2,000 h inspect Maker
Oil filters - replace cartridges 6 months replace Maker
Oil filters - replace cartridges (running-hour limit) 500 h replace Maker
Pumps, disc-brake drains, slewing studs, wire rope sockets, ventilation filter - 2-monthly checks 2 months inspect Maker
Pumps, disc-brake drains, slewing studs, wire rope sockets, ventilation filter - 2-monthly checks (running-hour limit) 200 h inspect Maker
Slewing bearing - grease sample for analysis 6 months analyse Maker
Slewing bearing - wear measurement, check seals; slewing pinion - check backlash 6 months inspect Maker
Slewing bearing - wear measurement, check seals; slewing pinion - check backlash (running-hour limit) 500 h inspect Maker
Slewing bearing studs/screws - tighten all (5-year maximum) 5 years adjust Maker
Slewing bearing studs/screws - tighten all (at dry docking) 30 months adjust Maker
Slewing gear case and hoisting/luffing winches - first oil change (running-in) 200 h initial Maker
Slewing gear case and winches - change oil; winch oil analysis 12 months replace Maker
Slewing gear case and winches - change oil; winch oil analysis (running-hour limit) 1,000 h replace Maker
Wire ropes, clamps, sheaves, climb protection, slack-wire device, pressure roller - inspect 6 months inspect Maker
Wire ropes, clamps, sheaves, climb protection, slack-wire device, pressure roller - inspect (running-hour limit) 500 h inspect Maker
Wire sheaves, wire rope sockets, wire ropes, electric motor, door hinges - grease 6 months lubricate Maker
Wire sheaves, wire rope sockets, wire ropes, electric motor, door hinges - grease (running-hour limit) 500 h lubricate Maker

Information received from various sources and contributors.