^ZULU Code The Wikipedia of Ship Machinery

Maintenance Schedule — HH830-2522.5

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Maintenance Schedule

JobIntervalTypeSource
Air filter - check and change 12 months replace Maker
Air filter - check and change (running-hour limit) 1,000 h replace Maker
Crane house, foundation and jib welds - inspect for cracks 6 months inspect Maker
Crane house, foundation and jib welds - inspect for cracks (running-hour limit) 500 h inspect Maker
Electrical equipment - detailed inspection and overhaul 2 years overhaul Maker
Electrical equipment - inspect 6 months inspect Maker
Electrical equipment - inspect (running-hour limit) 500 h inspect Maker
Hydraulic hoses and couplings inside crane house - check 5 years inspect Maker
Hydraulic hoses and couplings outside crane house - inspect 24 months inspect Maker
Hydraulic hoses and couplings outside crane house - inspect (running-hour limit) 2,000 h inspect Maker
Hydraulic hoses inside crane house - replace all 10 years replace Maker
Hydraulic hoses outside crane house - replace all 5 years replace Maker
Hydraulic oil - sample and analyse 6 months analyse Maker
Hydraulic oil tank - change oil, clean reservoir, change filter cartridge and air filter 24 months replace Maker
Hydraulic oil tank - change oil, clean reservoir, change filter cartridge and air filter (running-hour limit) 2,000 h replace Maker
Hydraulic system - measure and reset pressures 6 months check Maker
Hydraulic system - measure and reset pressures (running-hour limit) 500 h check Maker
Jib bearings, slewing rim teeth, open gear - grease; air breather - check 2 months lubricate Maker
Jib bearings, slewing rim teeth, open gear - grease; air breather - check (running-hour limit) 200 h lubricate Maker
Lifting equipment - grease 100 h lubricate Maker
Luffing cylinder bearings (inner) - lubricate 50 h lubricate Maker
Luffing cylinder bearings (inner) - lubricate while crane is laid up 3 months lubricate Maker
Multiple-disc brakes (winch and slewing gearset) - check leaks and discs 24 months inspect Maker
Multiple-disc brakes (winch and slewing gearset) - check leaks and discs (running-hour limit) 2,000 h inspect Maker
Piston sealing, cardan shaft - grease; oil filter - change 12 months lubricate Maker
Piston sealing, cardan shaft - grease; oil filter - change (running-hour limit) 1,000 h lubricate Maker
Slewing bearing - grease sample for analysis 6 months analyse Maker
Slewing bearing - wear measurement, check seals; slewing pinion - check backlash 6 months inspect Maker
Slewing bearing - wear measurement, check seals; slewing pinion - check backlash (running-hour limit) 500 h inspect Maker
Slewing bearing studs/screws - tighten all (5-year maximum) 5 years adjust Maker
Slewing bearing studs/screws - tighten all (at dry docking) 30 months adjust Maker
Slewing bearing studs/screws - visual inspection from deck 2 months inspect Maker
Slewing bearing studs/screws - visual inspection from deck (running-hour limit) 200 h inspect Maker
Slewing bearing studs/screws/nuts - visual and hammer test 12 months inspect Maker
Slewing bearing studs/screws/nuts - visual and hammer test (running-hour limit) 1,000 h inspect Maker
Slewing gear case and winch - change oil; slewing motor spline shaft - check 12 months replace Maker
Slewing gear case and winch - change oil; slewing motor spline shaft - check (running-hour limit) 1,000 h replace Maker
Slewing gear case and winch - first oil change (running-in) 200 h initial Maker
Slewing rim bearing - grease 50 h lubricate Maker
Wire ropes, clamps, sheaves, loose gear, bottom plate - inspect 6 months inspect Maker
Wire ropes, clamps, sheaves, loose gear, bottom plate - inspect (running-hour limit) 500 h inspect Maker
Wire sheaves, wire rope, hoisting winch bearing, electric motor bearings - grease 6 months lubricate Maker
Wire sheaves, wire rope, hoisting winch bearing, electric motor bearings - grease (running-hour limit) 500 h lubricate Maker

Information received from various sources and contributors.